{"id":57357,"date":"2026-02-05T13:11:11","date_gmt":"2026-02-05T13:11:11","guid":{"rendered":"https:\/\/manufacturing-today.com\/?p=57357"},"modified":"2026-02-05T13:11:12","modified_gmt":"2026-02-05T13:11:12","slug":"locking-doors-in-industrial-cybersecurity-by-patrik-tikka","status":"publish","type":"post","link":"https:\/\/manufacturing-today.com\/news\/locking-doors-in-industrial-cybersecurity-by-patrik-tikka\/","title":{"rendered":"Locking doors in industrial cybersecurity by Patrik Tikka\u00a0"},"content":{"rendered":"\n<p><\/p>\n\n\n\n<p><span data-contrast=\"auto\">No industry is safe from the growing threat of cybercrime, but the manufacturing sector is taking the hardest hit. It has experienced the most dramatic rise in the financial fallout from data breaches, with an average increase of $830,000 per year. The problem becomes even more critical when you consider that downtime is one of the most expensive results of a cyber incident. A recent ABB survey found that unexpected outages can reach&nbsp;nearly<\/span><span data-contrast=\"auto\">\u202f<\/span><span data-contrast=\"auto\">$125,000<\/span><span data-contrast=\"auto\">\u202f<\/span><span data-contrast=\"auto\">in losses for every hour they persist.&nbsp;It\u2019s&nbsp;proof that the ability to recover from cyberattacks must be a central focus of any cyber<\/span><span data-contrast=\"auto\">\u2011<\/span><span data-contrast=\"auto\">resilience plan.<\/span><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<p><\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter\"><img loading=\"lazy\" decoding=\"async\" width=\"425\" height=\"300\" src=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2026\/02\/Cybersecurity-244-body-image-1.jpg\" alt=\"an IT professional working in a data center.\" class=\"wp-image-57359\" srcset=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2026\/02\/Cybersecurity-244-body-image-1.jpg 425w, https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2026\/02\/Cybersecurity-244-body-image-1-300x212.jpg 300w\" sizes=\"auto, (max-width: 425px) 100vw, 425px\" \/><\/figure>\n<\/div>\n\n\n<p><\/p>\n\n\n\n<p><span data-contrast=\"auto\">As manufacturing plants and infrastructure become increasingly digitized, the once-clear boundary between information technology (IT) and operational technology (OT) is fading. The battlefield now spans the entire organization, not just data&nbsp;centers&nbsp;or control rooms. Staying ahead requires knowing the risks, guarding against them, and keeping&nbsp;defenses&nbsp;sharp through regular reviews and tests.<\/span><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">A chain is only as strong as its weakest link\u00a0<\/h2>\n\n\n\n<p><span data-contrast=\"auto\">Given today\u2019s hyperconnected factories, attackers&nbsp;don\u2019t&nbsp;need to compromise an entire system.&nbsp;Identifying&nbsp;and breaching a single weak spot can be enough to infiltrate a plant.&nbsp;That\u2019s&nbsp;why the traditional approach of relying on a fortified perimeter is falling out of step with modern threats. Firewalls alone&nbsp;can\u2019t&nbsp;fully defend a mesh of interconnected devices and networks.<\/span><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<p><span data-contrast=\"auto\">Real resilience now demands security embedded into the equipment itself. Take industrial variable speed drives (VSDs) as an example. These devices occupy the intersection between the physical and the digital, responsible for motor control while sharing data across systems. If left unprotected, cybercriminals could manipulate them to disrupt production lines, damage equipment, or access the broader plant network.<\/span><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<p><span data-contrast=\"auto\">This is where \u2018secure-by-design\u2019 technology, a foundational approach to drive development, plays a fundamental role. By building in protections from the start, rather than bolting them on post-deployment, drives can serve as a first line of&nbsp;defense. The same philosophy must apply across all machinery to ensure robust end-to-end cybersecurity.<\/span><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">The illusion of total safety\u00a0<\/h2>\n\n\n\n<p><span data-contrast=\"auto\">Too many stakeholders within industrial cybersecurity still believe that enough spending can&nbsp;eliminate&nbsp;all risk. The reality is less comforting, as no system is ever completely secure. Some level of vulnerability will always remain. The challenge lies in finding the right balance between the cost of prevention and the potential cost of a breach.<\/span><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<p><span data-contrast=\"auto\">Consider downtime on a production line. Replacing a damaged motor is expensive, but production halted for hours can easily double that expense. Similarly, the recent digital disruption at Heathrow that froze check-in and baggage drop, and stranded tens of thousands of passengers at terminals, shows how quickly technical issues cascade into major losses. The goal&nbsp;isn\u2019t&nbsp;perfection;&nbsp;it\u2019s&nbsp;proportionality.<\/span><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<p><span data-contrast=\"auto\">That\u2019s&nbsp;why businesses must treat cybersecurity as a strategic priority, not something confined to one department. Effective&nbsp;defense&nbsp;relies on informed risk assessment and cost-benefit analysis, resulting in a clear-eyed understanding of how best to balance protection and the risks at stake.<\/span><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">People, the wild card in the mix\u00a0<\/h2>\n\n\n\n<p><span data-contrast=\"auto\">Technology aside, human&nbsp;behavior&nbsp;remains&nbsp;one of the most unpredictable factors in any security model. Many breaches&nbsp;don\u2019t&nbsp;stem from complex exploits but from a simple&nbsp;yet carefully crafted email. All it takes is one well-meaning employee clicking the wrong link to open the floodgates.<\/span><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<p><span data-contrast=\"auto\">Cultivating a culture of cyber awareness is just as vital as implementing technical safeguards. Routine training sessions, phishing simulations, and organization-wide practice drills, applying to everyone from interns to senior executives, turn preparedness into second nature. Cybersecurity should be treated less as a siloed function and more like a fire drill \u2013 something practiced regularly until the correct response becomes instinctual.<\/span><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<p><\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter\"><img loading=\"lazy\" decoding=\"async\" width=\"425\" height=\"300\" src=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2026\/02\/Cybersecurity-244-body-image-2.jpg\" alt=\"s a man in an industrial or factory setting, utilizing a digital tablet.\" class=\"wp-image-57360\" srcset=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2026\/02\/Cybersecurity-244-body-image-2.jpg 425w, https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2026\/02\/Cybersecurity-244-body-image-2-300x212.jpg 300w\" sizes=\"auto, (max-width: 425px) 100vw, 425px\" \/><\/figure>\n<\/div>\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Adapting to an ever-changing threat\u00a0<\/h2>\n\n\n\n<p><span data-contrast=\"auto\">Cybersecurity resilience&nbsp;isn\u2019t&nbsp;a finish line to cross;&nbsp;it\u2019s&nbsp;an ongoing pursuit. Malicious actors evolve, and regulations tighten. For instance, the EU\u2019s upcoming Cyber Resilience Act will urge manufacturers to integrate baseline protections into a device\u2019s design and address vulnerabilities across a its entire lifecycle.<\/span><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<p><span data-contrast=\"auto\">The future of resilient industry hinges on a multi-layered approach: secure design at the&nbsp;component&nbsp;level, adherence to international standards, and an embedded culture of vigilance. Drives may serve as a practical starting point, but&nbsp;there\u2019s&nbsp;a broader lesson to be learnt. Long-term resilience depends on protecting even the most inconspicuous assets when it makes sense, because a single weak point could put the entire system at risk.&nbsp;<\/span><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<p><strong>Patrik Tikka&nbsp;&nbsp;<\/strong><\/p>\n\n\n\n<p><a href=\"http:\/\/www.abb.com\"><strong>www.abb.com<\/strong><\/a><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<p><span data-contrast=\"auto\"><em>Patrik Tikka is Product Market Manager at ABB, a global technology leader in electrification and automation. By connecting its engineering and digitalization&nbsp;expertise, ABB helps industries run at high performance, while becoming more efficient,&nbsp;productive&nbsp;and sustainable so they outperform. At ABB, it calls this \u2018Engineered to Outrun\u2019.&nbsp;The company has over 140 years of history and around 110,000 employees worldwide<\/em>.<\/span><span data-ccp-props=\"{}\">&nbsp;<\/span><\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>No industry is safe from the growing threat of cybercrime, but the manufacturing sector is taking the hardest hit. It has experienced the most dramatic rise in the financial fallout from data breaches, with an average increase of $830,000 per year. <\/p>\n","protected":false},"author":6,"featured_media":57358,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[685,2],"tags":[693,4165,632],"class_list":["post-57357","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technology","category-features","tag-cybersecurity","tag-4165","tag-abb"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Locking doors in industrial cybersecurity by Patrik Tikka\u00a0<\/title>\n<meta name=\"description\" content=\"No industry is safe from the growing threat of cybercrime, but the manufacturing sector is taking the hardest hit.\" \/>\n<meta name=\"robots\" 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