{"id":56887,"date":"2025-12-22T14:47:16","date_gmt":"2025-12-22T14:47:16","guid":{"rendered":"https:\/\/manufacturing-today.com\/?p=56887"},"modified":"2025-12-22T14:47:18","modified_gmt":"2025-12-22T14:47:18","slug":"metalworking-applications-are-driving-advancements-in-conveyor-technology-by-karl-kleppek","status":"publish","type":"post","link":"https:\/\/manufacturing-today.com\/news\/metalworking-applications-are-driving-advancements-in-conveyor-technology-by-karl-kleppek\/","title":{"rendered":"Metalworking applications are driving advancements in conveyor technology. By Karl\u00a0Kleppek\u00a0"},"content":{"rendered":"\n<p><\/p>\n\n\n<p><span data-contrast=\"auto\">When machine tools cut metal parts, they generate chips of all shapes and sizes, and the efficient evacuation of these chips is\u00a0a must. To\u00a0accomplish\u00a0this, manufacturing facilities rely on innovative conveyor technologies, two of which are conveyor systems equipped with advanced filtration cells for self-cleaning capability and those that are magnetic based in design.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">In addition to these two types of conveyors, another significant advancement is that they are configurable. Where previously, metalworking shops had only two conveyor belt options from which to choose, they can now select from multiple configurations of features and conveyor types that allow them to match a system to their specific application needs.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Chips leaving a machine tool are typically covered in cutting fluid used to keep machining operations cool. This is why conveyor original equipment manufacturers (OEMs) combined filtering with conveying. These self-cleaning conveyors enable efficient filtration of fine chips to 80-micron nominal and are the first economical non-drum style conveyors for filtration below 100-micron. The conveyors use a two-stage chip removal and filtration process that carries out large chips on a hinged steel belt. Fine chips flow with used coolant between the belt runs to a flow-through filtering cell where they are separated from the coolant.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Clean coolant is discharged to the coolant tank, while filtered fines are brushed from the filter screen and flow to the bottom of the conveyor. There, they are picked up by the belt cleats and discharged. By dramatically reducing the number of chips migrating to a machine tool coolant tank, it decreases downtime for tank cleaning and maintenance. As a result, shops experience improved pump,\u00a0tooling\u00a0and coolant life for less waste and better part surface finishes.<\/span><span data-ccp-props=\"{}\"> <img loading=\"lazy\" decoding=\"async\" class=\"alignright size-full wp-image-56889\" src=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/12\/Conveying-243-body-image.jpg\" alt=\"a diagram illustrating the operation of a Jorgensen Mag-Drag\u00ae magnetic bed drag flight conveyor\" width=\"425\" height=\"300\" srcset=\"https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/12\/Conveying-243-body-image.jpg 425w, https:\/\/manufacturing-today.com\/wp-content\/uploads\/sites\/4\/2025\/12\/Conveying-243-body-image-300x212.jpg 300w\" sizes=\"auto, (max-width: 425px) 100vw, 425px\" \/><\/span><\/p>\n<p><span data-contrast=\"auto\">Small cast iron,\u00a0steel\u00a0and other ferrous metal chips are hard to remove from coolant and are particularly problematic because they can rust quickly and\/or congeal into a messy, hard-to-remove sludge. Permeated with these chips, the coolant soon turns rancid and requires programmed stops for cleaning both the coolant tank and machine tools. The resulting economic impact is significant when factoring in the compounding results of lost productivity from machine downtime and the increased cost of recycling or replacing cutting cooling fluid.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">To\u00a0eliminate\u00a0the problems associated with cast iron, steel and other ferrous metal chips, conveyor OEMs offer those conveyor systems that incorporate the use of magnets. Such systems have proven more effective than traditional hinged belt and drag flight conveyors at removing fine ferrous chips, especially in high coolant flow rate applications.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">As gravity causes larger chips to settle to the bottom, a powerful array of magnets installed below a conveyor\u2019s load and lower curve sections attract and hold fine ferrous chips that may otherwise remain in suspension. Once at the bottom of the conveyor, the chips are scraped and carried away by stainless steel cleats to the discharge section at the top of the conveyor. The filtered and clean coolant is then ready for\u00a0additional\u00a0filtration,\u00a0recycling\u00a0or reuse.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">As in all machining applications, efficient chip evacuation and cleaner coolant improve machining accuracy and surface finishes while prolonging cutting tool life.\u00a0Additional\u00a0benefits include reduced chip and sludge buildup in the clean coolant tank, resulting in\u00a0less downtime and lost productivity for cleaning. Maintaining cleaner coolant also reduces the costs associated with coolant replacement and disposal, which supports sustainable manufacturing best practices. The more shops can recycle, the more they can save on consumable costs and the less they\u00a0impact\u00a0the environment.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Similarly, ferrous metal recycling also presents sustainable manufacturing opportunities. Among the most profitable and recyclable materials available, the demand for ferrous metal continues to rise. The market for recycled steel is growing globally, and this presents the potential for an\u00a0additional\u00a0income stream while supporting sustainable manufacturing processes.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Conveyor systems equipped with coolant filtration cells, as well as those that incorporate magnets, have proven game changers for shops heavily involved in metal part machining. In addition to simplifying the overall operation with reduced tank and machine tool cleaning, the economic and sustainability factors are significant.\u00a0Increased productivity,\u00a0decreased cost and the ability to recycle what was previously considered a waste byproduct of metal machining all add up to increased efficiency and profit.\u00a0<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><strong>Karl\u00a0Kleppek\u00a0\u00a0<\/strong><\/p>\n<p><span data-contrast=\"auto\"><a href=\"http:\/\/www.jorgensenconveyors.com\"><strong>www.jorgensenconveyors.com<\/strong><\/a>\u00a0<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>\n<p><span data-contrast=\"auto\">Karl\u00a0Kleppek\u00a0is President of Jorgensen Conveyors and Filtration Solutions. With 75 years of experience in designing and manufacturing automated conveyor, filtration and chip processing systems for machine tool, metalworking, and material handling, Jorgensen offers a wide range of standard and customized systems to companies across North America and globally. All products are engineered to provide high quality, cost effective, application-based product solutions for even the most demanding environments.<\/span><span data-ccp-props=\"{}\">\u00a0<\/span><\/p>","protected":false},"excerpt":{"rendered":"<p>When machine tools cut metal parts, they generate chips of all shapes and sizes, and the efficient evacuation of these chips is\u00a0a must. To\u00a0accomplish\u00a0this, manufacturing facilities rely on innovative conveyor technologies, two of which are conveyor systems equipped with advanced filtration cells for self-cleaning capability and those that are magnetic based in design.\u00a0<\/p>\n","protected":false},"author":6,"featured_media":56888,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[670,2],"tags":[4147,4148,4119],"class_list":["post-56887","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-engineering","category-features","tag-karl-kleppek","tag-jorgensen-conveyors-and-filtration-solutions","tag-4119"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Metalworking applications are driving advancements in conveyor technology. 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